Guidelines to Choose the Best Packaging Materials for mailer boxes in 2022?

Multiple things are needed to be consider before choosing packaging materials for mailer boxes. Here, we take a closer look at the different packaging materials and how to choose the best one for you. Choosing the right packaging for your mailer boxes can become a hectic task as there are immense options to choose from.

Fortunately, we give you an overview of the six main packaging materials: cardboard, carton, plastic, glass, polyethylene, and aluminum. Here’s what you need to know.

Corrugated cardboard Material

There’s a reason corrugated cardboard boxes are one of the most popular packaging materials. The material typically consists of three distinct layers – two liner layers and a “corrugated” layer – designed to provide adequate cushioning and protection for the contents of the package.

It makes corrugated cardboard very strong, shatters, and puncture resistant.  Letterboxes, all-in-one folding boxes, shipping boxes, and triangular document shipping boxes. The boxes can be customized in size and imprint.

Corrugated cardboard is similar in size and shape to corrugated cardboard, but there are some important differences. Corrugated cardboard is not composed of layers of different materials but a single material. Therefore, corrugated cardboard is lighter than cardboard but less durable.

Corrugated packaging for the mailer boxes is one of the ideal choices. There are multiple things for which this packaging material is recommended mostly for shipping. They are not heavy enough to withstand shipping and do not adequately protect items. If shipped in cardboard packaging, additional protection should be added to prevent damage or breakage.

Plastic Material

Plastic is another excellent retail packaging material because it is transparent and allows customers to see the product, encouraging them to buy. Plastic sleeve packaging is usually light, stretchy, and relatively durable. A major advantage of plastic packaging is that it is airtight and impervious to moisture.

Plastic has many benefits but is not nature friendly at all. This disadvantage must be considered when choosing to package, as today’s consumers are increasingly interested in sustainable transport of goods and products. If you want to make your brand an eco-friendly brand then going with plastic packaging is not a good idea.

Glass Material

Glass is often used as a packaging material in certain industries such as cosmetics, food, and beverages. For example, beauty products are often sold in glass bottles and ketchup in jars. While glass packaging can add value to a product, it also has serious drawbacks:

1. Glass is fragile and cannot be transported without special protection.
2. Glass is heavy, which leads to higher shipping costs.
3. Glass packaging requires the use of labels for branding.

Polybag

Polyethylene bags are becoming more and more popular as plastic packaging. However, traditional plastics are usually rigid and have little flexibility, while polyethylene bags are very flexible. At the same time, the polyethylene bag is durable and provides moisture protection.

Due to the high elasticity of plastic bags, they are less protective and are not recommended for fragile products. Instead, plastic bags are often used for lightweight and fragile items, especially clothing and suits.

Step by Step process to choose the Best Materia

Now that you understand how important packaging materials are to protecting your products, reducing costs, and promoting your brand, follow these six steps to help choose the right packaging material.

Step 1: Know about the Feature of your Product

Knowing your product is the first task that you have to do. For example, fragile items such as glass and products such as clothing require different packaging materials. Food products may also require airtight packaging.

Materials for fragile items such as cardboard, materials for less fragile items such as plastic or plastic bags, and materials for many food products such as glass or aluminum are suitable.

Step 2: Know what you want your brand to be

The next step is to know what you want your brand to recognize. Consider your brand’s personality and values if you’re unsure what your packaging will express.

For example, if you are a fashion brand, you will want to use stylish packaging, such as aluminum or polyethylene bags. If you are an environmentally conscious brand, you should use recyclable packaging materials such as cardboard, aluminum, and glass. Avoid materials that are not easy to recycle, such as plastics.

Step 3: Think of the customer.

Naturally, you need to consider your customers when choosing packaging materials. Whatever you do the first thing to consider is the need of your customer. You can never neglect those. If you’re a drop shipping brand that ships nationally or globally, there’s no reason not to use corrugated packaging because it’s durable, lightweight, and inexpensive. However, retail brands can be more creative with other materials such as glass, plastic, or corrugated cardboard.
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